Bailey
Kilns -
Thermal Logic Electric Kilns
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Sometimes
a product comes along that stands way out from the
pack because there are so many improvements and
innovations. The Bailey Thermal Logic Electric is one
those products.
Bailey
just redefined the standards for excellence in
electric kiln design.
Not just by a
little, but by a lot. The Bailey Thermal LogicTM
is a sustainable kiln design, built for a lifetime of
heavy use.
With
innovative Bailey design, you get much more for your
money. |

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The
Bailey Thermal Logic Advantages are many. |
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Shatter Proof Element Holders
Massive Long Life Elements
Emissivity Energy Efficient Coatings
Built in UV Eye Protection
Bailey Quick-Fix Brick System
Bailey Quick-Change Element Holders
Easy Fit Shelf Design
Adjustable Door Seals
6” Surface Sealed Fiber Roof System
Easy Panel Servicing
Stainless Steel Brick Edge Protectors
Stainless Steel Sheet Metal Skin
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Bailey Efficiency-Plus Radiant Heat Pattern
Ventilated Exterior Frame
Ventilated Spy Port
Ventilated Door Seal
Ventilated Interior Chamber
Dual Fume and Heat Removal Systems
Computer Controlled Ventilation
Top Loading, Front Loading and Shuttle Designs
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Bailey Thermal Logic Kilns are
Intertek certified for the US & Canada |
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The
Bailey Thermal Logic electric is an ENERGY
SAVER
kiln
and a sustainable
design,
with many features to
promote beautiful results, easy repairs, easy
service and a lifetime of use. |
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Advantage
1: The Bailey Element Holders
Imagine an element holder so strong that it can
withstand over 22 lbs of direct force and not
fracture or chip.
Imagine this same
super strong element holder being able to be
lifted out instantly! If you need to inspect an
element, remove debris, or if a glazed ceramic
piece accidentally fuses to it, you won't have a
problem. You can inspect or replace the ingenious
Bailey Element Holder in seconds. No tools, no
complications. Innovation at it's best!
Consider what this
means. Now the most vulnerable part of the kiln,
the element retention system, is incredibly strong
and easily serviced. You can keep your kiln
looking as good as new indefinitely. This is pure
Bailey logic.
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Advantage
2: Better Heating Efficiency
Here is
another huge benefit of the Bailey Element system:
Better Heat Transfer. Look at the illustration and
ote hat every element slot in the brick has been
cut at a unique 90 degree angle. The radiant heat
from the element nd holder can fan right out to
provide maximum exposure into the load. This
greatly improves heating efficiency. ther front
loader kilns have their elements buried in the
brick. That causes the heat from the elements to
absorb into the insulation bricks quickly,
saturating them, and so diminishing the IFB
insulating capabilities and ncreasing the heat
loss. The Bailey energy saver design
further promotes efficiency by keeping the
elements on he interior face of the brick. Note
how the Bailey holders and elements are not buried
in the brick, and how they xtend into the kiln
chamber so they can radiate their heat immediately
into the load. Brilliant! |
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Advantage
3: Bailey Long Life Elements
Thermal
Logic elements are massive, about 5/8" in
diameter!. Just compare the size of the Thermal
Logic to your ypical competitor's elements. We
use thicker wire, and more of it for extra
acceleration power. It's like having a bigger
engine under the hood. We also calculate the
elements so there is less stress on the
wire as it heats. You might call it a "cooler
burn", because instead of making less wire
work harder, we have more wire working less. The
end result is much longer element life and a kiln
built for speed. You spend more initially, and
save dramatically long range.
Advantage
4: More Room for Stacking Shelves
How many
times have you scraped your hands on the wall of a
kiln, or bumped the wall with the shelf as you
stacked the load? Plenty! No wonder, there isn't
enough room! The walls of the typical electric
kiln get damaged as a result of stacking in a
cramped space.
Bailey has
implemented a very logical concept... it's called
"more room". By leaving 2" from
the wall to the shelf, stacking becomes much
easier. Not only do you protect your hands and the
walls, it promotes better heat uniformity in the
chamber.
Advantage
5: Replaceable Wall Bricks
Even if
bricks are damaged, no problem. Bailey designed
the kiln without mortar. That means every brick in
the wall or floor can be removed and replaced no
matter where it is, and without dismantling the
entire kiln. How is this possible? Bailey secures
all the kiln brick with pressure systems and
unique external anchors that are easily
assessable. The result is a truly sustainable
kiln, designed to last forever because it is so
easily serviced.
Advantage
6: Quick Change Front Wall Bricks
The bricks
on the front loader side walls are always the most
vulnerable. Students often damage them from
repeated impacts from shelves as the kiln is
loaded and unloaded. If the walls are mortared
together, you have no way to repair it. Bailey has
engineered a new way to secure the front wall
brick so they can be easily changed in a matter of
minutes. This keeps your heat seals positive and
protects the frame.
Great
consideration in the Bailey design was given to
ease-of-repair in the areas most prone to damage.
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Advantage
7: Reinforced Fiber Gasket System
Another
Bailey innovation is the front fiber roof gasket.
This lead gasket has a dot pattern made of a hard
ceramic material that protects the fiber and
prevents abrasion. It is also designed to allow
the fiber gasket to remain flexible so it won't
crack as the door compresses against it and is
secured prior to firing. This top horizontal
gasket is designed for fast convenient
replacement. It only takes a couple of minutes and
no mortar is required.
Advantage
8: The "Last Forever" Roof
The Thermal
Logic has an unique pleated/compressed 2600 F
fiber roof system which is 6" thick and is
pre-coated with an emissivity coating
(standard feature) to promote superior heat
reflection. This roof system is built to last
virtually forever (unlike a brick roof). The floor
of the kiln is coated with the same emissivity
coating. On models of front loaders without door
elements, the inner door is also coated to promote
better heat reflection. |
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Advantage
9: Stainless Steel Brick Protectors
The Thermal
Logic has stainless steel edge protectors that
guard against side impacts against the brick. This
is another area that often experiences collision
and damage during countless loading and unloading
procedures. The stainless steel edge protectors
absorb the impact so the brick remains unharmed.
Advantage
10: Built in Spy Fume Hood (optional)
Each spy
port has a stainless hood directly above it which
collects escaping fumes and heat. The heat and
fume is channeled into the spy hood and directed
above into the overhead residual hood. This is the
most comprehensive ventilation system that
provided complete fume removal.
Advantage
11: Built In UV Shields (optional)
What a
great idea! Bailey has innovated another first,
the built in UV shields. Now you don't have to go
searching for UV glasses to view the cones. Each
UV shield is sandwiches between protective clear
Shields, and the stainless steel outer frame
pivots up so you can withdraw the spy plug for
viewing the cones. Note: The spy plug was removed
for this photo, but should only be removed
momentarily for viewing cones and put back
promptly. |
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Advantage
12:
Residual Hood (optional) (A)
Mounted Residual Draft Inducer (optional)(B)
The
residual hood overlaps the door and fastens to the
top of the kiln. All of the exterior walls of the
kiln are hollow. Air intakes at the bottom of
every exterior wall and door cavity so the heat
travels out the top of the frame and directly into
the collection hood. Residual fumes are also
collected from the door and spy hoods. An
(optional) draft inducer is needed to pull away
the fumes to the outside if you don't have an
existing appropriate draft system in your
facility.
The motor for the
residual fume removal can be controlled by the
Bailey Thermal Logic Controller. See below for
information.
Advantage
13:
Negative Pressure Fume Ventilator (optional)(C)
Negative Pressure Mount Package (optional)(D)
The Negative Pressure Fume Vent pulls firing fumes
directly from the inner kiln chamber as the firing
progresses. It extracts noxious fumes that may
accumulate during the firing, keeping the
classroom air clean, while protecting the outer
frame from corrosion. You can buy the premounted
package with the sheet metal vertical chase and
high exit for the pipe, or just the standard
Negative Pressure Unit for attaching to an
existing kiln room wall. A flexible hose
(included) is stretched to connect the rear of the
kiln to the Negative Pressure Unit. The operation
of the Negative Pressure Unit can be controlled by
the Bailey Thermal Logic Controller when
the(optional) AC outlet feature is ordered. See
below.
Advantage
14: Easy Change Thermocouples
The thermocouples are serviced from outside the
main control panel. This makes it easy to change a
thermocouple during the firing. A Plexiglass
pivoting cover locks the thermocouple in position.
Advantage
15:
Computer Controlled Vent Outlet (optional)(F)
When the (optional) AC Outlet box is ordered, the
Bailey Thermal Logic Controller can be programmed
to switch both the Residual and Negative Pressure
fans on and off to synchronize with the firing.
The AC outlet also is convenient so the blowers
can be unplugged if they need servicing. A green
panel light is also included with this package and
will illuminate when the fume systems are active.
Without the AC
controlled outlet, the user must manually turn the
fume extraction devices on and off.
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Advantage
16:
The Thermal Logic Door System
There's
more than meets the eye! Like the main frame of
the kiln, all the bricks in the Bailey door are
held under compression with ingenious methods of
spring loaded compression. No mortar is used. You
can adjust bricks to get a perfect heat seal, and
you can replace bricks at any time. Future service
is made simple.
Most larger models
of the Thermal Logic Electric will have elements
in the door. Some kilns don't require a door
element for heat uniformity or heating.
The spy ports are
larger than the small round style, so you have an
easier job viewing the cones. The inner wall of
the port is beveled so you can have a wider view.
The top and bottom of the ports are made of
alumina shelf so there won't be abrasion from the
spy plug removal and replacement over the years.
The exterior of the door has the hollow wall
cavity so heat is directed into the residual hood
for efficient removal.
NOTE: Bailey
doesn't use fiber doors as we find in school
situations that fiber is not well suited. It is
easily damaged, and can be over compressed. The
door area is a high activity zone where it is easy
to brush up against. Putting a hard coating on the
fiber is superficial at best, and there are future
issues of shearing off. Insulating firebrick is
ideal. It is an equal insulator, it is resilient
to rubbing against, bumping, and impacts. We have
coated the IFB doors (without elements) with an
emissivity reflective surface to enhance the
energy efficiency.
Advantage
17:
Above Floor Base Element
Bailey has
innovated an above floor element system for better
firing efficiency. Since the element is situated
above the floor, the heat radiated by the element
goes directly into the load instead of radiating
it directly into the insulating brick. The element
is so simple to replace, it just wraps around high
alumina posts that define the pattern you see.
Protective alumina tubes are used to prevent glaze
from being accidentally dropped onto the element
at the side wall (where the element feeds into the
master control box). The entire element wrap of
the element is protects once the bottom shelves
are in place. The bottom posts (1 3/8" high x
2.25" square) are included.
Note: Some models
of smaller kilns do not need a base element.
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Advantage
18:
Easy Access Control Panel
When you eventually need to service an electric
kiln, you appreciate it when the manufacturer
makes your job easier. That's exactly what we have
done. The large control panel hinges open to
provide ample room to maneuver to all of the
components. Every wire is individually numbered,
and a wiring diagram is attached inside every
unit.
The Thermal Logic
circuitry is really a thing of beauty. Fuses,
relays, elements junctions, and contactors are all
nicely organized and accessible. Electrician's
smile when they open our panel, because they
appreciate the meticulous care in the design and
layout of our circuitry layout. We make their job
easier.
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16
Segment Programmable
Control System
The Bailey Thermal Logic programmable
controller stores (6) user programs, (2) of
which can have up to 16 segments and the
other four have 8 segments. There are (4)
preset programs (slow or fast bisque, slow
or fast glaze), delayed start functions,
skip step, and more.
Smaller kilns
have 2 zone control while larger kilns have
3 zone control. Red panel lights indicate
the cycling activity of the various heat
zones. This is further visual confirmation
that the zones are active and functioning
properly. Kilns under 30" of interior
height will have (2) zones of heat control,
while taller kilns will have (3)zones. Under
the red Zone Control panel lights, a green
panel light indicates that the Fume System
is active. |
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Bailey Thermal Logics are
Certified for the US and Canada.
Bailey Thermal Logics are certified to the UL
499 standards for electric
kilns and the C.S.A. C22.2 #221 |
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Floor
Plans and Stacking Capacity
All
of our designs start with a shelf pattern. The options for
stacking loads are:
Each shelf pattern has a 2" clearance
from the wall the load (Load = shelf pattern x height). Some companies
rate a kiln by the total interior size of the chamber, not the actual
payload area where you place your kiln furniture and pottery.
Bailey provides extra tolerance from
the wall to the shelf for easy accurate placement of shelves when
stacking and better heat transfer. Consequently, there is slightly
more chamber space that is left open. You can’t put larger shelves
in a kiln designed for a smaller shelf size. The reason is, we have
calculated the BTU’s necessary (watts per square foot) to heat the
kiln “load” properly. The shelf area with pots are the “load”,
which is a mass that has to be heated up. This requires a ratio of
BTU’s to heat in up in a timely fashion. If you did use a larger
shelf to place more pots, it would throw the ratio of power to load
off, thus slowing down the kilns heat building properties.
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Bailey Thermal Logic
Electric Front Loaders
Note: 1 Car Shuttles with tracks or
2-Car Trackless Shuttles are quoted individually. |
| Model |
Total
Inside
Space
W x D x H (in.) |
Actual
Stacking
Space
W x D x H (in.)
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240V
1 PH |
240V
3 PH |
208V
1 PH |
208V
3 PH |
Outside
Dimensions*
W x D x H
(in.) |
Ship
Wt.
(lbs.) |
Special
Pricing
Ends May 31, 2013 |
List
Price |
Special
Pricing |
| TLG
2227 FL |
10.6
cu. ft.
26 x 26 x 27 |
7
cu. ft.
22 x 22 x 27
|
48 |
42 |
56 |
36 |
47
x 39 x 70 |
1300 |
$8,500 |
$7,225 |
| TLG
2239 FL |
15.2
cu. ft.
26 x 26 x 39 |
11
cu. ft.
22 x 22 x 39
|
72 |
42 |
86 |
54 |
47
x 39 x 75 |
1500 |
$11,707 |
$9,950 |
| TLG
2251 FL |
20
cu. ft.
26 x 26 x 51 |
14
cu. ft.
22 x 22 x 51
|
96 |
63 |
110 |
64 |
47
x 39 x 75 |
1700 |
$15,250 |
$12,019 |
| TLG
2427 FL |
12.2
cu. ft.
28 x 28 x 27 |
9
cu. ft.
24 x 24 x 27
|
60 |
42 |
74 |
43 |
49
x 41 x 70 |
1600 |
$9,848 |
$8,370 |
| TLG
2439 FL |
17.5
cu. ft.
28 x 28 x 39 |
13
cu. ft.
24 x 24 x 39
|
84 |
63 |
98 |
64 |
49
x 41 x 75 |
1800 |
$14,300 |
$12,155 |
| TLG
2451 FL |
23
cu. ft.
28 x 28 x 51 |
16
cu. ft.
24 x 24 x 51
|
108 |
63 |
135 |
85 |
49
x 41 x 75 |
2100 |
$16,457 |
$13,988 |
| TLG
2627 FL |
14
cu. ft.
30 x 30 x 27 |
11
cu. ft.
26 x 26 x 27
|
72 |
42 |
86 |
50 |
51
x 43 x 70 |
1900 |
$11,707 |
$9,950 |
| TLG
2639 FL |
20
cu. ft.
30 x 30 x 39 |
15
cu. ft.
26 x 26 x 39
|
108 |
63 |
111 |
64 |
51
x 43 x 75 |
2100 |
$15,428 |
$13,113 |
| TLG
2651 FL |
26
cu. ft.
30 x 30 x 51 |
20
cu. ft.
26 x 26 x 51
|
132 |
84 |
135 |
85 |
51
x 43 x 75 |
2300 |
$19,837 |
$16,858 |
| TLG
2827 FL |
16
cu. ft.
32 x 32 x 27 |
12
cu. ft.
28 x 28 x 27
|
88 |
51 |
86 |
50 |
53
x 45 x 70 |
2150 |
$13,200 |
$11,220 |
| TLG
2839 FL |
23
cu. ft.
32 x 32 x 39 |
18
cu. ft.
28 x 28 x 39
|
117 |
76 |
129 |
75 |
53
x 45 x 75 |
2300 |
$18,771 |
$15,995 |
| TLG
2851 FL |
30
cu. ft.
32 x 32 x 51 |
23
cu. ft.
28 x 28 x 51
|
160 |
101 |
172 |
100 |
53
x 45 x 75 |
2500 |
$19,950 |
$16,958 |
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Shelf Patterns for the various
Thermal Logic Front Loader Models |
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Optional
Features:
Stainless Spy Port Hood - $35
Stainless UV lens for Hood - $35
Residual Hood (only) - $550
Ready to connect to existing draft inducer to exhaust to the
outside.
Residual Draft Deluxe Package -
$760
Residual Hood, 180 CFM draft inducer mounted on kiln, 6" pipe
outlet, 120V grounded cord, ready to plug into AC outlet.
Negative Pressure Fume Deluxe
Package - $525
Mounted to upper kiln frame, flexible vent hose protected by sheet
metal rear mounted chase, ready to plug into AC outlet or Computer
Controlled AC Outlet (see below).
Computer Controlled AC Outlet -
$95
For controlling Residual Hood Draft Inducer and Negative Pressure
Fume Ventilator. Includes a Green indicator front panel light. |
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